Bearing assembly with spacer for locating a seal sleeve

ABSTRACT

A bearing assembly for supporting a shaft comprising a support cartridge, a seal and a spacer is provided. The seal may be a multi-component seal including an outer ring and an inner sleeve, which rotates with the shaft. The seal&#39;s outer ring may have a first inwardly projecting annular lip, a second inwardly projecting annular lip and an annular groove defined between the first lip and the second lip. The seal&#39;s inner sleeve may have a peripheral flange retained in the outer ring&#39;s annular groove. The spacer is adapted to axially locate the inner sleeve&#39;s flange. Particularly, the spacer is configured for locating the inner sleeve&#39;s flange in the groove of the outer ring so that the flange does not contact either the first lip or the second lip during operation. The spacer may axially locate the inner sleeve such that the inner sleeve&#39;s collar contacts an inwardly-extending sealing ring.

CROSS-REFERENCE TO RELATED APPLICATIONS

None.

BACKGROUND OF THE INVENTION

Bearing assemblies are well known and are commonly used to support shafts, axles and other rotating components that may be present in various types of industrial equipment, vehicles and other machinery. Such bearing assemblies often include seals to form barriers in order to preclude the entry of external contaminants into the bearings and also to preclude lubricants from escaping from within the bearings. These seals each typically include a flexible seal portion. In some cases, the seals include multiple components, wherein one or more of the components rotate with the shaft and other components remain static.

There are certain difficulties that must be addressed with seals that include both rotating and non-rotating components, as metal-on-metal contact between the components can lead to friction and wear. When this occurs, the seal may become damaged or destroyed resulting in a bearing failure. Unfortunately, the replacement of a damaged seal and/or bearing can be difficult, time-consuming and usually results in an extended period of down time during which the machinery is out of service.

Thus, a need exists for a bearing assembly in which rotating metallic components are not in contact with non-rotating metallic components of the assembly. A further need exists for a means for axially locating and retaining one or more of the components of a multi-component seal once the seal has been installed into the bearing assembly.

SUMMARY OF THE INVENTION

One embodiment of the present invention involves the provision of a bearing assembly for supporting a rotating shaft. The bearing assembly comprises a support cartridge, a multi-component seal and a spacer. The support cartridge has an axial bore defined therethrough formed by an inner wall. The support cartridge's inner wall can include one or more shoulders defined therein for locating one or more of the bearing, seal and spacer. The multi-component seal can include an outer ring, an inner sleeve and a sealing ring. The outer ring, which remains static when the shaft rotates, may comprise a first inwardly projecting annular lip, a second inwardly projecting annular lip and an annular groove defined between the first lip and the second lip. The inner sleeve, which rotates with the shaft, may include a peripheral flange that is retained in the outer ring's annular groove. The outer ring and inner sleeve may be constructed of stainless steel or other suited metallic materials. The sealing ring, which may be constructed of a flexible material such as an elastomer, extends radially inwardly from the outer ring and is in sealing contact with a collar portion of the inner sleeve. The sealing ring remains static when the shaft rotates.

The spacer is adapted to axially locate the inner sleeve's flange such that it is not in contact with any metallic element of the assembly configured to be static when the shaft is rotating. Particularly, the spacer is configured for locating the inner sleeve's flange in the groove of the outer ring so that the flange does not contact either the first lip or the second lip. The spacer can also serve to locate the inner sleeve to ensure that the sealing ring contacts the outer diameter of inner sleeve collar and not the shaft. The inner sleeve collar can have hardness and surface finish specifications, as defined by the requirements of the sealing ring, that the shaft may not possess.

A method for manufacturing and assembling the bearing assembly is also provided. In the method, the multi-component seal is slid onto the shaft or placed into the bore of the support cartridge. The spacer is then slid onto the shaft or placed into the bore of the support cartridge. The spacer may be engaged by the inner race of the bearing when the bearing is installed. The spacer in turn engages and locates the inner sleeve of the multi-component seal such that its flange is not in contact with any metallic element configured to be static when said shaft is rotating, including the outer ring's first and second lips. The spacer can also locate the inner sleeve to ensure that the sealing ring contacts the outer diameter of inner sleeve collar and not the shaft.

Other and further objects of the invention, together with the features of novelty appurtenant thereto, will appear in the course of the following description.

DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING

In the accompanying drawing, which forms a part of the specification and is to be read in conjunction therewith in which like reference numerals are used to indicate like or similar parts in the various views:

FIG. 1 is an exploded perspective view of a bearing cartridge assembly in accordance with a first embodiment of the present invention;

FIG. 2 is a sectional perspective view of the bearing cartridge assembly of FIG. 1;

FIG. 3 a is a partial sectional side view of the bearing cartridge assembly of FIG. 1;

FIG. 3 b is an enlarged partial sectional side view of the bearing cartridge assembly of FIG. 1 corresponding to the portion 3 b of FIG. 3 a;

FIG. 4 is an exploded perspective view of a bearing cartridge assembly in accordance with a second embodiment of the present invention;

FIG. 5 is an sectional perspective view of the bearing cartridge assembly of FIG. 4;

FIG. 6 is a partial sectional side view of the bearing cartridge assembly of FIG. 4;

FIG. 7 is an exploded perspective view of a bearing cartridge assembly in accordance with a third embodiment of the present invention;

FIG. 8 is a sectional side view of the bearing cartridge assembly of FIG. 7;

FIG. 9 is an exploded perspective view of a bearing cartridge assembly in accordance with a fourth embodiment of the present invention;

FIG. 10 is a sectional side view of the bearing cartridge assembly of FIG. 9;

FIG. 11 is an exploded perspective view of a bearing cartridge assembly in accordance with a fifth embodiment of the present invention; and

FIG. 12 is a sectional side view of the bearing cartridge assembly of FIG. 11.

DETAILED DESCRIPTION OF THE INVENTION

The invention will now be described with reference to the drawing figures, in which like reference numerals refer to like parts throughout. For purposes of clarity in illustrating the characteristics of the present invention, proportional relationships of the elements have not necessarily been maintained in the drawing figures.

The following detailed description of the invention references specific embodiments in which the invention can be practiced. The embodiments are intended to describe aspects of the invention in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments can be utilized and changes can be made without departing from the scope of the present invention. The present invention is defined by the appended claims and the description is, therefore, not to be taken in a limiting sense and shall not limit the scope of equivalents to which such claims are entitled.

The present invention is directed generally to a bearing cartridge assembly 10 for supporting an axle or shaft 12. FIGS. 1-3 b illustrate a first embodiment of the assembly 10 comprising a support cartridge 14, a bearing 16, a spacer 18 and a multi-component seal 20. Additionally, FIGS. 4-6 illustrate a second embodiment of the assembly 10, FIGS. 7-8 illustrate a third embodiment of the assembly 10, FIGS. 9-10 illustrate a fourth embodiment of the assembly 10 and FIGS. 11-12 illustrate a fifth embodiment of the assembly 10. It will be appreciated that other embodiments, not explicitly shown in the figures, are also within the scope of the present invention.

The assembly 10 of the present invention is suitable for operation in a variety of applications and environments. In one embodiment, the assembly 10 is designed for use with a rotary airlock, such as one suitable for the pneumatic conveying of particulate materials, as well as diverter valves, splitter valves and bucket valves on material handling equipment. Additionally, it will be understood that the assembly 10 may be used in connection with other equipment, such as automobiles, industrial equipment, construction equipment, agricultural equipment and other machinery. In one embodiment, the assembly 10 is designed for use in a wheel bearing assembly.

The support cartridge 14 may include a hub or collar 22, an annular mounting flange 24 and an axial bore 26 extending through the collar 22 and flange 24. The axial bore 26 is defined by an inner wall 28 of the support cartridge 14. The inner wall 28 of the support cartridge 14 can include one or more stops against which a bearing 16, spacer 18 or multi-component seal 20 may be seated. In one embodiment, the stops are in the form of shoulders 30, 32 and 34 defined in the wall 28 that forms the bore 26. In another embodiment, the stops may be created by snap rings that are received in annular grooves defined in the wall 28.

The mounting flange 24 of the support cartridge 14 can include a mounting face 36 adapted for mating with, for example, the exterior surface 38 of an end plate 40 of a rotary airlock or other suitable piece of equipment. In order to seal the mounting flange 24 to the end plate 40, the mounting face 36 may have a groove 42 defined therein suitable for receiving an O-ring 44. The mounting flange 24 can also include a plurality of apertures 46 defined therethrough designed for receiving a fastener, such as a bolt (not shown), for securing the support cartridge 14 to the end plate 40. These apertures 46 may be unthreaded or threaded. The mounting flange 24 may also have one or more threaded apertures 48. During the process of removing the assembly 10 from the end plate 40, a bolt (not shown) can be screwed into these threaded apertures 48, and against the end plate 40, in order to aid in breaking away a support cartridge 14 that is seized to the end plate 40. When the bolts contact the end plate 40, they push the support cartridge 14 away from the end plate 40. As shown, the apertures 46 and threaded apertures 48 may be arranged in an alternating pattern.

The bearing 16 may be of any suitable type including, for example, a ball bearing, roller bearing, tapered roller bearing, needle bearing or the like. As is well known, the bearing 16 can include an inner race 50, having first and second opposing surfaces 52 and 54, and an outer race 56, having first and second opposing surfaces 58 and 60. The inner diameter of the bearing's inner race 50 is sized such that the bearing 16 fits around a portion 62 of the shaft 12. As shown, when assembled, the second surface 60 of the bearing's outer race 56 may be seated against a shoulder 32 defined in the wall 28. In operation, the bearing's outer race 56 is static and the bearing's inner race 50 rotates with the shaft 12.

The multi-component seal 20 may be any suitable seal now known or hereafter developed. In one embodiment, the multi-component seal 20 comprises an outer ring 68, an inner sleeve 70 and a sealing ring 66. The outer ring 68 may be formed of a plurality of individual components. As illustrated, the outer ring 68 includes a first inwardly projecting annular lip 72, a second inwardly projecting annular lip 74 and an annular groove 76 defined between the first lip 72 and second lip 74. The outer ring's first and second lips 72 and 74 may be constructed of a metallic material, such as stainless steel. The first inwardly projecting annular lip 72 may be in the form of a removable snap ring. The inner sleeve 70, which may also be constructed of a metallic material, includes a peripheral flange 78 having a first surface 80 and a second surface 82. As depicted in FIG. 3 b, the thickness T_(f) of the flange 78 is less than the thickness T_(g) of the groove 76 such that the flange 78 may be received in the groove 76. As will be discussed in greater detail below, the flange 78 can be located in the groove 76 so that a first space S₁ is formed between the flange's first surface 80 and the outer ring's first lip 72 and a second space S₂ is formed between the flange's second surface 82 and the outer ring's second lip 74. This prevents the metallic flange 78, which rotates with the shaft 12, from contacting the metallic lips 72 and 74 of the outer ring 68, which is static. Additionally, the outer diameter of the flange 78 is less than the inner diameter of the groove 76 thereby resulting in a radial space S₃ therebetween. As shown, the inner sleeve 70 further includes a collar portion 84 having an outer surface that is engaged by the sealing ring 66 which extends radially inwardly from the outer ring 68. The sealing ring 66 may be constructed of a flexible material, such as an elastomer like polytetrafluoroethylene (PTFE) or any other material suitable for creating a seal. As demonstrated, the sealing ring 66 is in sealing contact with an outer surface of the sleeve's collar portion 84.

As illustrated, the first portion 62 of the shaft 12 has a diameter that is less than the diameter of the second portion 64. While the shaft 12 is depicted as having a stepped profile with two different diameters, it will be understood that the shaft 12 need not be stepped and may be of a single, uniform diameter.

As mentioned above, when assembled, the flange 78 of the inner sleeve 70 is not in contact with the outer ring 68. This is achieved through the use of a spacer 18. The inner diameter of the inner sleeve 70 may be approximately equal to the diameter of the second portion 64 of the shaft 12 such that inner sleeve 70 must be pressed onto the shaft 12. As such, when the multi-component seal 20 is slid or pressed onto the shaft 12, the inner sleeve 70 drags along the outer surface of the shaft 12. Because the inner sleeve 70 drags along the outer surface of the shaft 12, the inner sleeve's flange 78 may become pressed against the outer ring's first lip 72. The spacer 18 is provided to axially locate the inner sleeve 70, and particularly the flange 78 of the inner sleeve 70. After the multi-component seal 20 is slid onto the shaft 12, the spacer 18 may be slid onto the shaft 12 to axially locate the flange 78 of the inner sleeve 70.

In the embodiment illustrated in FIGS. 1-3 b, the support cartridge 14 has shoulders 30 and 32 defined therein. The multi-component seal 20 is seated against shoulder 30 and the bearing's outer race 56 is seated against shoulder 32. The shoulders 30 and 32 are spaced a distance from one another such that when the bearing's outer race 56 becomes seated against shoulder 32, the spacer 18 has pushed the flange 78 of the inner sleeve 70 so that it is located between, and not in contact with, the first and second lips 72 and 74 of the outer ring 68 of the multi-component seal 20. Put differently, the spacer 18 is of a thickness T_(s) such that when it is contacted by the bearing's inner race 50, the spacer 18 pushes the flange 78 of the inner sleeve 70 so that it is located between, and not in contact with, the first and second lips 72 and 74 of the outer ring 68 of the multi-component seal 20. As such, once assembled, the flange 78 of the inner sleeve 70 (which rotates with the shaft) is not in contact with the outer ring 68 (which remains static when the shaft turns). This lack of metal-on-metal contact prevents friction and wear thereby increasing the lifespan of the multi-component seal 20. It will also be understood that the spacer 18 may locate the inner sleeve 70 so that the sealing ring 66 is in contact with the outer surface of the inner sleeve's collar 84.

The spacer 18 has first and second opposing surfaces 86 and 88. In the embodiment illustrated in FIGS. 1-3 b, the second surface 54 of bearing's inner race 50 engages the first surface 86 of the spacer 18. The second surface 88 of the spacer 18 in turn engages the first surface 80 of the inner sleeve's flange 78 in order to position the flange 78 within the groove 76.

It will be understood that the following components are static when the shaft 12 is rotating: the support cartridge 14, the bearing's outer race 56 and the outer ring 68 of the multi-component seal 20, including the sealing ring 66. Likewise, it will be understood that the following components rotate with the shaft 12 when the shaft 12 is rotating: the bearing's inner race 50, the spacer 18 and the inner sleeve 70 of the multi-component seal 20. In another embodiment, spacers may be provided on either or both sides of the inner sleeve 70 in order to position the flange 78 between the outer ring's first and second lips 72 and 74.

In another embodiment, for example an embodiment designed for use with a wheel hub and bearing assembly, the shaft 12 (which may be an axle shaft) remains static. In this embodiment, it will be understood that the following components may always remain static with the shaft 12: the bearing's inner race 50, the spacer 18 and the inner sleeve 70 of the multi-component seal 20. Likewise, it will be understood that the following components may rotate when the support cartridge 14 (which may be a wheel hub) is rotating: the bearing's outer race 56 and the outer ring 68 of the multi-component seal 20, including the sealing ring 66.

It will be appreciated by one skilled in the art that the seal 20 need not be a multi-component seal. Instead, the seal 20 may be comprised of an unconstrained sleeve that is not restrained by an outer ring, as is the case with a multi-component seal. The spacer 18 may be adapted for engaging the unconstrained sleeve of seal 20 in order to locate the unconstrained sleeve to ensure that the sealing ring 66 contacts the outer surface of the unconstrained sleeve and not the shaft 12.

Turning now to the embodiment of the assembly 10 depicted in FIGS. 4-6, it will be appreciated that this embodiment may be particularly well suited for use in a wheel bearing application. This embodiment includes a support cartridge 14, a bearing 16, a spacer 18 and a multi-component seal 20, as well as a spacing insert 94, a lock nut 96, a lock washer 98 and shaft seals 100 and 102. As shown, the bearing 16 is a tapered roller bearing. As further illustrated, the spacer 18 may comprise a peripheral flange portion 90 and a collar portion 92. Additionally, the spacer 18 may be pushed into place by a seal 102, as opposed to the bearing 16. The seal 102 may be seated against shoulder 34 and remains static. Therefore, the dynamic spacer 18, which may contact the static seal 102, may be constructed of a polymer material, such as PTFE, to prevent metal on metal friction and wear.

In the embodiment shown in FIGS. 7-8, the spacer 18, which can be constructed of a polymer material to prevent metal on metal contact, may be retained in place by an annular protrusion 108 extending inwardly from the inner wall 28 of the support cartridge 14. In the embodiment depicted in FIG. 9-10, the spacer 18 may be comprised of a plurality of shim or washer members 110, which may have a combined thickness selected to correspond to the dimensions of a particular support cartridge 14 and multi-component seal 20. Additionally, in the embodiment shown in FIGS. 11-12, the spacer 18, which can be constructed of a polymer material to prevent metal on metal contact, may be retained in place by a snap ring 112 that is received in an annular groove 114 defined in the inner wall 28 of the support cartridge 14.

A method for manufacturing and assembling a bearing cartridge assembly 10 is also provided. In the method, the multi-component seal 20, such as a multi-component seal having an outer ring 68 and an inner sleeve 70, is slid onto the shaft 12 or placed into the bore 26 of the support cartridge 14. A spacer 18 is then slid onto the shaft 12 or placed into the bore 26 of the support cartridge 14. The spacer 18 may be engaged by the inner race 50 of the bearing 16 when the bearing 16 is installed. The spacer 18 engages and locates the inner sleeve 70 such that its flange 78 is not in contact with any element configured to be static when said shaft 12 is rotating. Specifically, the spacer 18 may locate the flange 78 in between the first and second inwardly projecting annular lips 72 and 74 of the outer ring 68 so that the flange 78 is not in contact with either lip 72 and 74.

From the foregoing, it will be seen that this invention is one well adapted to attain all the ends and objects hereinabove set forth together with other advantages which are obvious and which are inherent to the structure. It will be understood that certain features and sub combinations in addition to those shown and discussed herein are possible. This is contemplated by and is within the scope of the claims. Since many possible embodiments of the invention may be made without departing from the scope thereof, it is also to be understood that all matters herein set forth or shown in the accompanying drawings are to be interpreted as illustrative and not limiting.

The constructions and methods described above and illustrated in the drawings are presented by way of example only and are not intended to limit the concepts and principles of the present invention. Thus, there has been shown and described several embodiments of a novel invention. As is evident from the foregoing description, certain aspects of the present invention are not limited by the particular details of the examples illustrated herein, and it is therefore contemplated that other modifications and applications, or equivalents thereof, will occur to those skilled in the art. The terms “having” and “including” and similar terms as used in the foregoing specification are used in the sense of “optional” or “may include” and not as “required”. Many changes, modifications, variations and other uses and applications of the present construction will, however, become apparent to those skilled in the art after considering the specification and the accompanying drawings. All such changes, modifications, variations and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention which is limited only by the claims which follow. 

What is claimed is:
 1. A bearing cartridge assembly comprising: a support cartridge having an axial bore defined therethrough; a multi-component seal including an outer ring and an inner sleeve, wherein said outer ring has a first inwardly projecting annular lip, a second inwardly projecting annular lip and an annular groove defined between said first lip and said second lip, and wherein said inner sleeve has a peripheral flange retained in said outer ring annular groove; and a spacer for axially locating said inner sleeve flange, wherein said spacer includes first and second opposing surfaces and said inner sleeve flange includes first and second opposing surfaces, and wherein said spacer second surface engages said inner sleeve flange first surface in order to axially locate said inner sleeve flange between said first lip and said second lip.
 2. A bearing cartridge assembly comprising: a support cartridge having an axial bore defined therethrough; a multi-component seal including an outer ring and an inner sleeve, wherein said outer ring has a first inwardly projecting annular lip, a second inwardly projecting annular lip and an annular groove defined between said first lip and said second lip, and wherein said inner sleeve has a peripheral flange retained in said outer ring annular groove; and a spacer for axially locating said inner sleeve flange, wherein said spacer is comprised of a plurality of shims.
 3. A bearing cartridge assembly comprising: a support cartridge including: an axial bore defined therethrough; and an annular mounting flange having a plurality of threaded apertures defined therethrough and adapted for receiving bolts for pushing said support cartridge away from a structure to which it is mounted; a multi-component seal including an outer ring and an inner sleeve, wherein said outer ring has a first inwardly projecting annular lip, a second inwardly projecting annular lip and an annular groove defined between said first lip and said second lip, and wherein said inner sleeve has a peripheral flange retained in said outer ring annular groove; and a spacer for axially locating said inner sleeve flange. 